Methanization on the farm – Integrating nitrogen treatment
By Marg Land
November 11, 2008 – In Rennes,
France, studies are being conducted to combine livestock liquid manure
methanization processes with a biological nitrogen removal process.
November 11, 2008 – In Rennes, France, studies are being conducted to combine livestock liquid manure methanization processes with a biological nitrogen removal process.
The expected benefits are measured in terms of energy savings and preservation of river water quality.
The recent increase in the price of electricity has given a boost to biogas production through methanization. This has delighted farmers in western France (Brittany, the Loire Country, and Lower Normandy) who produce more than 50 percent of the country’s livestock manure. However, in the zones where livestock raising is the most intensive, the priority goes to removing organic nitrogen to limit water pollution. Yet anaerobic digestion to produce methane does not affect the stocks of nitrogenous matter responsible for the eutrophication of the aquatic environment.
In Rennes, France, within the DIGESTAERO project – a project financed by the ANR, associates the Cemagref, the Narbonne INRA, the University of Southern Brittany, and two Breton industries: Valétec and Odipure – a Ph.d. dissertation is being conducted in collaboration with Breton industry leaders to combine the processes of methanization and biological nitrogen removal by nitrification and denitrification. These processes already exist in the food processing industry (distilleries, fabrication of dairy products), but they are not used in the manure treatment context. Indeed, to limit installation costs, the digesters should be able to be integrated into biological nitrogen removal units that already exist on the farm.
Moreover, the treatment unit should take into account inputs that vary substantially in terms of type and composition. For example, an effluent’s rate of biodegradable material varies from 30 percent to 40 percent.
An experimental pilot made up of two, 100-liter tanks was developed to study the phenomena involved and then optimize the processes. At the same time, a numeric model was designed, first to identify the important parameters and then to define the optimal industry for the process. Today, the tool provides a good response to the variations in the liquid effluent composition. A first industrial prototype should come out in 2009 so that it can be adjusted to full-size operation. This will be the last step before the industrial development of this new process.
With 300 million tons per year of animal manure from livestock breeding, France has one of the greatest potentials of agricultural biogas production in Europe. For example, the digestion of 1m3 of pig liquid manure produces approximately 25 kWh as electricity and as much as heat. Since July 2006, each kilowatt is bought back up to 0.14 euros, instead of the 0.05 Euros paid initially. These gains are also important for the environment since methanization can reduce greenhouse gas emissions from a livestock operation. Finally, odors are also reduced with manure management.